Any time is right to brush up on the safety of a storage facility that uses pallet racks. You’re actually doing yourself a favor when you keep reminding yourself of various safety rules that you’re already following. Experts recommend making pallet rack safety a priority and take advantage of every of these tips for the safety of everyone Though there are plenty of other factors to consider during the maintenance and installation of pallet rack, keep these safety measures in mind the next time you will be handling pallet racks.
For the safety of everyone, make sure fork truck operators load pallets on the rack squarely. The pallets should rest across the load beams to disperse the weight evenly as it should be. Fork truck operators should also not overstuff their load beams, either. As the hardware manager, give the operators enough vertical and horizontal space for safe storage and product retrieval.
Protection from Collisions
Though column protections can take the brunt of any pressure or hit, they may not stop everything. However, storage facilities still needs column protectors to protect their pallet rack from small accidents. You can use column protections along with aisle guards in all zones where the fork truck operates for added protection when reversing or turning the fork truck. It might also be necessary to use reflectors, floor markings, and other visibility indicators to let operators of fork trucks know their limits.
As flat as a concrete surface feels and looks, its level may not be perfect. Your uprights should be plumb and square before adding more bays and load beams. Shim plates are a perfect fit for this, but you should have plenty of them that match the foot plates of the upright. The pallet rack should be squared for overall strength and weight distribution.
Prevent Falls Off
One safety measure that a fork truck operator can’t overlook is preventing loads from slipping off the pallet rack. Netting and heavy duty wire mesh panels can be useful in preventing loose products or skids from slipping off the load beam. Consider using backstop beams to prevent the skids from getting shoved off the backside of the pallet rack.
Adhere to Weight Capacities Posts
Your uprights and beams should be marked with their weight capacities, but never exceed these marks. You can contact the manufacturer or take measurements if the weight capacities are unknown. Overlooking any of these safety measures or any other tip that ought to be followed can be disastrous. It may be wise to consult a material handling expert for advice on proper inspection, maintenance, and installation of pallet racks.